Sanitary ball valves feature a full-bore design that enables full fluid flow with minimal pressure drop, making them ideal for handling viscous liquids or liquids containing particles in the food, beverage, chemical and pharmaceutical industries.
Processed Foods, Beverages, Brewery, Home & Personal Care, Pharmaceutical, Biotech, Chemical
Alfa Laval sanitary ball valves (SBVs) are full-bore flow valves that provide on/off control with minimal pressure drop. The valve opening has a constant pipeline diameter, which enables fluids to flow freely through the valves when open. Flow restriction is comparable to that of a straight tube. This makes the SBVs suitable for:
For versatility, Alfa Laval SBVs can be supplied for manual or automatic operation.
Manual operation: SBVs feature stainless steel quarter-turn handles to mechanically lock the valves in either open or closed position.
Automatic operation: SBVs use standard maintenance-free pneumatic actuators. Actuated ball valves are delivered as normally closed (NC) valves that are controlled from a remote location by means of compressed air. These, however, can easily be rebuilt to a normally open (NO) configuration. Actuators can be fitted with Alfa Laval ThinkTop valve sensing and control units. Optional inductive proximity sensor and mounting bracket are available.
Easy to build into most any process line, Alfa Laval SBVs feature a straightforward floating ball design, which guarantees a tight seal and permits axial movement while preventing rotation. They are water hammer-safe and completely insensitive to pressure shocks in the pipelines.
Spring-loaded, self-adjusting seal rings provide highly reliable valve stem sealing. SBVs with automated control have inspection holes in the bonnet for easy inspection of the stem seal.
The three-piece valve design with few moving parts enables easy access to all valve components, making maintenance quick and easy. Durable PTFE valve seats help prolong service intervals. No special tools required for maintenance.
The Alfa Laval sanitary ball valve range consists of two standard valve models.
For more information, please refer to Documentation.
The Alfa Laval SBV sanitary ball valve consists of a valve body, two flanges, PTFE valve seats, ball, stem unit and either a handle for manual operation, or a bonnet and pneumatic actuator for automated operation. For quick and easy inspection and maintenance, the valve easily assembles and disassembles with welded-end flange screws.
A precision-made ball with a bore, or opening, is positioned inside the valve body between two flanges and two PTFE valve seats.
SBV is a hygienic ball valve designed for use as a product valve, in
applications within food, beverage, pharmaceutical and chemical
industries. The full bore design with zero flow restriction makes SBV
the optimum choice for viscous or particulate liquids.
A precision made ball with a bore is positioned inside the valve body
between two flanges and two PTFE valve seats. A 90° rotation of the
valve stem is transferred to the ball and thereby opening or closing the
valve. A special selected PTFE material grade secures long lifetime of
the product wetted seals. Reliable valve stem sealing is achieved by
the use of spring loaded and self adjusting seal rings. SBV is operated
by a pneumatic actuator or manually operated by means of a handle
with lockable positions. The valve is assembled with screws for easy
inspection and maintenance.
The standard actuator is prepared for position indication with inductive
proximity switches. The actuator is maintenance free. Two inspection
holes in the bonnet connecting valve body and actuator allow for easy
inspection of the stem seal tightness. Actuated valves are delivered
NC (normally closed) and are easily rebuild to NO (normally open).
Temperature range: . . . . . . . . . . . . . 0°C to 130°C (EPDM)
However max. 95OC when operating the valve
Max. product pressure: . . . . . . . . . . 1600 kPa (16 bar)
Min. product pressure: . . . . . . . . . . 0 bar
Operating pressure: . . . . . . . . . . . . 600 – 1000 kPa (6 – 10 bar)
Temperature range: . . . . . . . . . . . . . 4°C to +60°C
Air consumption actuator ø104: . . . . 0.5 Nl
Air consumption actuator ø129: . . . . 0.75 Nl
Max. recommended pressure during
activation: . . . . . . . . . . . . . . . . . . . 600 kPa (6 bar)
Product wetted steel parts: . . . . . . . . 1.4404 (316L)
Other steel parts: . . . . . . . . . . . . . . 1.4307 (304)
External surface finish: . . . . . . . . . . . Semi-bright (blasted)
Internal surface finish: . . . . . . . . . . . Bright (polished), Ra < 0.8 µm
Product wetted seals: . . . . . . . . . . . EPDM
Other seals: . . . . . . . . . . . . . . . . . . NBR
Note!
If welding both flanges, ensure that the flanges can be moved axially 30-40 mm depending on size to allow for valve maintenance (see manual for further details).
Actuated valves are delivered NC (normally closed) and are easily rebuilt to NO (normally open). See manual for further details.
A. Male parts or clamp liners in accordance with required standard.
B. Actuator for mounting of the Alfa Laval.: IndiTop, ThinkTop or ThinkTop Basic.
C. Cavity cleaning connections, (ISO 228 – 6 ½).
D. Cavity fillers (encapsulating valve seats).
E. Handle and bracket for inductive proximity switches (manual valves).
F. Product wetted elastomer seals of NBR, Q or FPM.
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