The Alfa Laval ALS Side-Mounted Agitator is designed for high-efficiency mixing in hygienic applications, making it ideal for food, beverage, dairy, pharmaceutical, and cosmetic industries.
Unlike top-mounted agitators, the ALS Agitator is mounted on the side of the tank, providing optimized flow patterns while reducing energy consumption and maintenance needs.
With customizable shaft lengths, impeller types, and seal arrangements, the ALS Agitator delivers consistent mixing performance while ensuring low-shear operation, making it ideal for delicate and shear-sensitive liquids.
Alfa Laval ALS Side-Mounted Agitator Applications
The Alfa Laval ALS Side-Mounted Agitator is built for various hygienic and industrial mixing applications, including:
- Food & Beverage – Efficient mixing for dairy, brewing, and fruit juice production.
- Pharmaceuticals & Biotech – Ensures homogeneous blending in sterile applications.
- Cosmetics & Personal Care – Ideal for lotions, creams, and liquid soap production.
- Chemical & Water Treatment – Handles corrosive & high-viscosity fluids with ease.
- Ideal for tank volumes: 500 – 100,000 liters
- Installation: Side-mounted for efficient mixing with minimal dead zones
ALS Side-Mounted Agitator Key Features & Benefits
1. Energy-Efficient Side-Mounted Design
- Uses less energy compared to top-mounted agitators.
- Optimized fluid flow ensures uniform mixing with low power consumption.
2. Hygienic & Easy-to-Clean Construction
- Self-draining design prevents bacterial contamination.
- Meets EHEDG, FDA, and 3-A compliance standards.
3. Customizable for Various Applications
- Available with different impeller types (EnSaFoil, EnSaFerm, or propeller blades).
- Seal configurations available for both sterile & non-sterile processing.
4. Minimal Maintenance & Easy Servicing
- Designed for low wear & tear, reducing downtime.
- Easier access for maintenance compared to top-mounted agitators.
Technical Specifications
- Installation Type: Side-Mounted
- Tank Size Compatibility: 500 – 100,000 L
- Impeller Options: EnSaFoil, EnSaFerm, Propeller Blades
- Operating Speed: 50 – 300 RPM (customizable)
- Motor Power Range: 0.5 – 7.5 kW
- Seal Configurations: Single or double mechanical seals
- Material: AISI 316L Stainless Steel
- Certifications: EHEDG, FDA, USDA, 3-A
The ALS Side-Mounted Agitator is installed on the side wall of the tank, ensuring efficient circulation and minimizing dead zones.
Operating Principle
- The motor drives the impeller, creating tangential fluid movement inside the tank.
- The low-shear mixing action ensures uniform product consistency.
- The side-mount position improves efficiency by reducing power loss & dead zones.
Comparison: ALS Agitator vs. Traditional Top-Mounted Agitators
| Feature | ALS Side-Mounted Agitator | Top-Mounted Agitator |
|---|
| Installation | Side-mounted | Top-mounted |
| Energy Efficiency | Lower power usage | Higher energy demand |
| Mixing Efficiency | Better flow control & reduced dead zones | May cause uneven flow |
| Maintenance Access | Easier to service | Requires tank entry |
FAQs
Q: What makes the ALS Agitator different from top-mounted agitators?
A: The ALS Side-Mounted Agitator creates better fluid circulation with lower energy use, reducing dead zones while providing more efficient mixing.
Q: Can the ALS Agitator be customized for my tank size?
A: Yes! The shaft length, impeller type, and seal configuration can be tailored to your specific tank and mixing requirements.
Q: Is the ALS Agitator suitable for sterile applications?
A: Yes, it meets EHEDG, FDA, and 3-A compliance standards, making it perfect for hygienic industries like food, pharma, and biotech.
Motor Options
- Motor size & speed: Customizable based on duty requirements.
- Standard motor type: IEC motor IP55 (other types available upon request).
- Paint finish: RAL5010 standard coating.
- Voltage & Frequency:
- 3×380-420V, 50Hz
- 3×440-480V, 60Hz
- Other voltages and frequencies available upon request.
Gear Options
- Various gearbox configurations available based on agitator setup.
- Standard gears come pre-filled with synthetic or mineral oil.
- Optional food-grade oil available for hygienic applications.
- Standard finish: RAL5010 coating.
Ordering Information
To ensure the correct ALS Agitator configuration, provide the following details:
- Tank geometry & size
- Product viscosity & density
- Required mixing speed & impeller type
- Agitator function & application
Standard Design & Configurability
The Alfa Laval ALS Side-Mounted Agitator is built using a modular design, making it adaptable to various hygienic industry applications. It complies with global industry standards, including:
- EHEDG, USDA, FDA, 3-A certifications.
- Meets both European & American regulations.
Configurable Design Elements
Each ALS Agitator can be customized based on:
- Drives – Drive unit, shaft support, and shaft diameter options.
- Seal Arrangements – Oil trap & shaft seal type.
- Shaft Length – Adjustable based on tank size.
- Energy Saving Foils – Different propeller types & surface finishes available.
- Additional Options – Custom configurations for unique process requirements.
*This flexible design ensures the ALS Agitator meets your specific production needs, offering energy efficiency, reliability, and easy maintenance.
Contact our team today to find out how the Alfa Laval ALS Agitator Side-Mounted can improve your mixing operations. We provide tailored solutions for diverse industries.
