The Alfa Laval DuraCirc Aseptic Pumps is a high-efficiency, EHEDG-certified aseptic pumps designed for CIP and SIP systems. Built to handle a wide range of viscosities in hygienic environments, this FDA-compliant pump meets the strictest industry standards for food, pharmaceutical and chemical processing.
Applications of the Alfa Laval DuraCirc Aseptic Pumps
The DuraCirc Aseptic Pumps is ideal for industries requiring hygienic and high-pressure processing, including:
- Food & Beverage : Perfect for dairy, fruit juice and beverage production.
- Pharmaceuticals : Designed for sterile processing and aseptic transfer.
- Personal Care & Cosmetics : Ideal for lotions, creams and liquid soap production.
- Home & Industrial Chemicals : Handles high-viscosity, shear-sensitive fluids.
- Designed for Cleaning-In-Place (CIP) & Steam-In-Place (SIP)
- Optimized for low-viscosity liquids & aseptic environments
Key Benefits of the DuraCirc Aseptic Pumps
- High Efficiency & Performance
- DuraCirc provides higher volumetric efficiency than traditional CPP pumps. Its advanced design ensures consistent flow rates and gentle product handling, ideal for shear-sensitive products.
- Superior Hygiene & Certification
- Alfa Laval DuraCirc pumps meets the strictest hygienic standards including EHEDG, 3-A and FDA. Profiled, FDA-compliant elastomers eliminate potential contamination risks from crevices and dead zones, ensuring optimal hygiene.
- Easy Maintenance & Reliability
- DuraCirc’s robust construction features quick, front-loading seals for rapid maintenance without complete dismantling, significantly reducing downtime. The Uni-Fit Retrofit Port simplifies replacement of older or traditional CPP pumps without major modifications.
Technical Specifications
- Pump Type: Circumferential Piston Pumps (CPP)
- Flow Rate: Up to 103 m³/h (453 gpm)
- Operating Pressure: Up to 25 bar (363 psi)
- Materials: Stainless Steel AISI 316L, FDA-compliant elastomers
- Seal Type: Double mechanical seal, prepared for sterile flushing
- Certifications: EHEDG, 3-A, FDA, USP Class VI
Alfa Laval Duracirc Aseptic Pumps FAQs:
How efficient is the Alfa Laval DuraCirc compared to other pumps?
DuraCirc provides significantly higher volumetric efficiency than traditional CPP pumps, resulting in energy savings and enhanced productivity.
What is an EHEDG-certified aseptic pumps?
An EHEDG-certified aseptic pumps is designed to meet the highest hygienic standards, suitable for sterile, contamination-free processing in food, pharmaceutical, and biotech industries.
What’s the difference between aseptic and sanitary pumps?
Aseptic pumps are built for sterile environments, often used with CIP/SIP systems. Sanitary pumps meet general hygiene standards but may not provide full aseptic protection.
Does the DuraCirc pumps meet hygiene standards?
Yes, it is fully EHEDG, FDA and 3-A certified, ideal for aseptic and hygienic environments.
The DuraCirc Aseptic Pumps construction features two rotors, housed within a pumping chamber, known as a rotorcase, with each rotor located on a shaft held rigidly within a gearcase. The two rotors are timed via timing gears in the gearcase, which along with shimming, ensures no rotor or rotor case contact. Rotor/shaft drive is typically provided via geared electric motor.
Due to the close internal running clearance within the pumping chamber, the rotation of the rotors continuously generates a partial vacuum in the suction port of the pumps as the rotors unmesh. This results in a localized pressure drop, which allows fluid to enter the pumps. The fluid is then transported around the channel by the rotor wings and the pressure generated as the rotor wings re-mash forces the fluid out of the discharge port of the pumps.
Duracirc Pumps Working principle
The rotor pistons rotate around the circumference of the channel in the Duracirc Pumps casing. This continuously generates a partial vacuum at the suction port as the rotors unmesh, causing fluid to enter the pumps. The fluid is transported around the channel by the rotor pistons, and is displaced as the rotor pistons re-mesh, generating pressure at the discharge port. The direction of the flow is reversible.
Comparison: DuraCirc vs. Traditional Circumferential Piston Pumps
| Feature | Alfa Laval DuraCirc | Traditional CPP |
|---|
| Efficiency | Higher volumetric efficiency | Moderate efficiency |
| Hygienic Certification | EHEDG, 3-A, FDA compliant | Some may lack full certification |
| Maintenance | Quick, front-loading seal replacement | Requires disassembly for seal changes |
| Flexibility | Uni-Fit Retrofit Port for easy upgrades | Limited adaptability |
Choosing Alfa Laval DuraCirc pump means choosing reliability, optimal hygiene and reduced total cost of ownership. This pump balances performance, gentle product handling, easy maintenance and regulatory compliance, meeting industry-specific demands across food, beverage, pharmaceutical, personal care and chemical sectors.
